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Description
The Ultimate Overland Companion: OVS Expedition Truck Cap for Toyota Tacoma
At PeakGear, we’re overlanders just like you, and we know that when the trail gets tough, only dependable gear stands between adventure and setback.
The OVS Expedition Truck Cap transforms your 2016-2023 Toyota Tacoma with a 5 ft bed into the ultimate Tacoma overland cap rig, combining rugged durability with versatile functionality to support all your adventures.
This OVS Expedition truck cap is more than just a topper. It’s a complete upgrade for your Tacoma short bed, turning it into a secure, weatherproof, and adventure-ready expedition setup.
Built for overlanders who need performance without compromise, this cap ensures your gear stays protected wherever the road or trail takes you.
Built for Unmatched Strength and Lasting Durability
The OVS Expedition Truck Cap is crafted with marine-grade stainless steel and finished with a textured black powder coat, delivering unmatched durability and corrosion resistance. Whether you're navigating rocky trails, sandy dunes, or muddy backroads, this Toyota Tacoma truck cap withstands harsh environments with ease.
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Marine-grade stainless steel construction: Long-lasting strength for heavy-duty use
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Textured black powder coat finish: Sleek appearance with added resistance to scratches and rust
Seamless, No-Drill Installation
Featuring innovative True Fit Technology, this cap offers a secure, precision fit without the need for drilling. Preserve your Tacoma’s factory integrity while upgrading it with confidence.
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No-drill installation: Clamp-on design for hassle-free setup
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True Fit Technology: Ensures seamless integration and a factory-finish appearance
Built-In Roof Rails for Maximum Versatility
The OVS Expedition truck topper for Tacoma short beds includes built-in roof rails with optional, durable crossbars, giving you flexible storage options for all your outdoor gear.
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Roof Top Tent ready: Ideal for overlanders looking to mount an RTT
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Carry extra adventure gear: Supports kayaks, bikes, recovery boards, and more
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Enhanced expedition setup: Turns your Tacoma 5ft bed camper shell into a fully equipped basecamp
Designed for the Modern Overlander
Every feature of this OVS Expedition truck cap is built to meet the needs of today’s overlanding community. From secure storage to rooftop mounting options, it elevates your Toyota Tacoma truck cap setup into a true expedition rig.
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Secure, weatherproof space: Protects gear from rain, dust, snow, and theft
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Sleek, adventure-ready design: Complements your Tacoma’s rugged look
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Lifetime limited warranty: Confidence for every journey, backed by OVS quality
What's Included
Avoid the headaches! - Everything you need is included with the OVS Expedition Truck Cap for 2016-2023 Toyota Tacoma and more!
- 1x OVS Expedition Truck Cap
- 1x LED Third Brake Light
- Built-in Vent
- Keyed Locking Latches
- Heavy-Duty Open Assist Gas Struts
- Integrated Roof Rails
- Full Opening Gulwing Side Doors
- High Visibility Tempered Glass Windows
- Lifetime Limited Warranty
- Ships in 1-3 Business Days
- 30-Day No Stress Returns
- FAST & FREE SHIPPING To The Lower 48 States
Built to Conquer: OVS Expedition Truck Cap Design & Construction
The OVS Expedition Truck Cap for the 2016-2023 Toyota Tacoma 5 ft bed is engineered for overlanders who demand durability, security, and seamless integration. Each feature reflects meticulous design choices to ensure this durable Toyota Tacoma truck cap meets the highest standards for your adventures.
Marine-Grade Stainless Construction
Unlike standard steel, marine-grade stainless withstands exposure to moisture, mud, salt, and extreme temperatures without rusting or degrading, making it ideal for overlanding and outdoor environments. This ensures your truck topper Tacoma maintains structural integrity and appearance, no matter where your journeys take you.
Textured Powder Coat Finish
Finished with a durable textured black powder coat, this Toyota Tacoma truck cap gains an extra layer of protection against scratches, UV damage, and harsh weather.
The textured finish not only enhances its rugged aesthetics but also resists chips and abrasions from branches, debris, and off-road conditions, preserving its clean, tactical look over years of use.
True Fit Technology
True Fit Technology ensures this cap for Tacoma short bed integrates seamlessly with your truck’s contours, creating a factory-like fit. Precision engineering eliminates gaps, prevents rattling, and maintains aerodynamic integrity, improving fuel efficiency and reducing noise on the road. This perfect fit also enhances weatherproofing and overall performance.
No Drill Installation
Installation is hassle-free thanks to the no-drill design, which uses secure clamps instead of invasive hardware. This preserves your Toyota Tacoma’s factory integrity, avoids permanent alterations, and allows for easy removal or transfer in the future.
Whether installing yourself or through a professional, this design simplifies the process while maintaining structural security.
Built-In Air Vent
Equipped with an integrated air vent, the truck cap provides essential ventilation to prevent condensation build-up inside your Tacoma 5ft bed camper shell. This keeps your gear dry, reduces mildew risk, and maintains airflow, particularly useful during long expeditions or when storing camping equipment and food supplies.
Waterproof Seals
The OVS Expedition truck cap uses premium weatherproof gaskets and seals to block out moisture, dirt, and harsh elements, keeping your equipment safe and dry regardless of the weather conditions. Its marine-grade stainless steel build adds extra durability against corrosion and harsh weather.
You can travel confidently, knowing your equipment stays clean, secure, and ready for use wherever your adventures take you.
Heavy-Duty Latches
The cap is secured with robust, heavy-duty latches engineered for off-road reliability. These latches withstand vibrations, shocks, and impacts during rough trails, ensuring your truck cap remains securely closed and your belongings stay safe on even the most challenging routes.
Solid Hinges
Solid hinges provide smooth, reliable opening and closing of your truck topper Tacoma windows and doors. Built to last, they withstand constant use, support heavy gear, and endure rugged environments, delivering reliable performance on all your journeys.
Tempered Glass
The inclusion of tempered safety glass offers clear visibility while complying with automotive safety standards.
Tempered glass is stronger than regular glass and, if broken, crumbles into small, less harmful pieces, enhancing safety for you and your passengers during overlanding trips.
3rd Brake Light
An integrated third brake light improves your vehicle’s visibility to drivers behind you, especially when your truck bed is loaded or roof-mounted gear obstructs factory lights. This added safety feature is essential for highway driving and off-road convoy travel.
High-Pressure Struts
High-pressure struts support the cap’s windows or doors, allowing for smooth, controlled opening and reliable holding in place. This ensures safe and convenient access to your gear without the risk of sudden closures, even when parked on uneven ground.
Modular Construction
The modular design of this truck cap allows for customizable configurations to suit your unique overlanding setup. Whether adding interior storage systems, drawers, or additional accessories, this flexible construction adapts to your evolving needs and gear upgrades.
Integrated Roof Rails
Integrated roof rails provide a solid foundation for all your adventure gear.
Compatible with OVS or aftermarket durable crossbars, they let you securely attach roof-top tents, traction boards, kayaks, or extra storage, transforming your Tacoma into a fully equipped overland rig ready for any journey.
High-quality roof racks further expand your options for carrying oversized or additional equipment with confidence.
Limited Lifetime Warranty
Backed by a limited lifetime warranty, the OVS Expedition Truck Cap offers peace of mind with your investment. This warranty reflects OVS’s confidence in its craftsmanship, ensuring your Toyota Tacoma truck cap continues to perform reliably on every future journey.
Your Tacoma, Elevated: Real-World Performance of Your OVS Truck Cap
At PeakGear, we understand that your Toyota Tacoma is more than just a truck. It’s your trusted companion on every journey.
The OVS Expedition Truck Cap is built to enhance your Tacoma’s capability, transforming it into a fully equipped expedition setup that supports extended expeditions, daily utility, and off-grid camping.
Engineered with overlanders in mind, this durable truck cap creates a secure, weatherproof, and modular space that adapts to any adventure. Whether you’re hauling off-road gear for your Toyota Tacoma or setting up a remote basecamp, it delivers unmatched performance and versatility.
Transforming Your Tacoma into the Ultimate Expedition Setup
The OVS Expedition Truck Cap turns your Tacoma into a true overland companion, enhancing both form and function for every journey.
- Creates a secure, weatherproof shelter ideal for camping, gear storage, and off-grid living.
- Integrates seamlessly with roof-top tents, enabling a complete Tacoma camping setup for multi-day trips.
- Provides durable mounting for Tacoma overland accessories like recovery boards, shovels, or awnings.
- Maintains your Tacoma’s rugged aesthetics with its tactical, expedition-ready design.
Optimizing Storage for Gear and Daily Utility
Whether you're hauling camping equipment or work tools, the OVS truck cap offers efficient and secure adventure vehicle storage solutions.
- Keeps your off-road gear for Toyota Tacoma organized and protected from dust, rain, and snow.
- Supports modular interior setups with drawers, shelves, or slide-out kitchens for your Toyota Tacoma camping accessories.
- Enables better load management by evenly distributing gear weight, preserving your Tacoma’s handling and performance.
- Offers quick access to gear with high-pressure struts and side-opening windows for practical use on the trail or at camp.
Enhancing Extended Expeditions & Off-Grid Camping
Designed for the overlander lifestyle, the OVS Expedition Truck Cap performs reliably on long journeys and remote adventures.
- Provides a weatherproof refuge for sleeping inside the bed area during harsh weather conditions.
- Supports solar panel mounts and auxiliary battery setups, critical for off-grid camping and powering devices on expeditions.
- Allows mounting of a truck cap roof-top tent, expanding your sleeping space while keeping the truck bed free for gear.
- Acts as a basecamp for adventure sports, hunting, or kayaking trips where secure, dust-free storage is essential.
Why Choose PeakGear: Your Trusted Source for OVS Gear
At PeakGear, we’re not just a retailer, we’re overlanders ourselves. As an overlander-owned and operated business, we understand what it takes to build a reliable Toyota Tacoma expedition setup that performs in the harshest conditions.
We’re here to provide adventurers with top-quality gear, supported by our knowledge, honest approach, and exceptional customer care you can count on.
We carefully choose gear from brands we trust, so you can head into any environment knowing your equipment is built to handle whatever comes your way. Our curated brands ensure you get only the best, most dependable equipment for your overland journeys.
Lifetime Limited Warranty: Confidence for Every Journey
Every OVS Expedition Truck Cap purchased through PeakGear comes with a lifetime limited warranty, reflecting both the manufacturer’s commitment to quality and our own dedication to your long-term satisfaction.
We’re committed to providing gear that endures every journey you take, and this warranty ensures you can explore tough terrain and remote destinations with total peace of mind.
30-Day Returns: Hassle-Free Peace of Mind
Investing in overland gear is a significant choice, and we’re dedicated to making sure you feel assured and satisfied with what you select.
That’s why PeakGear offers a 30-Day Return Policy on your Toyota Tacoma truck cap purchase.
If it doesn’t meet your expectations, we’ll work with you to ensure your experience remains positive. This is how we maintain our reputation as a trusted overland gear supplier.
Fast & Free Shipping: Get Your Gear Without Delay
When you’re planning an expedition, waiting weeks for essential gear isn’t an option. PeakGear provides fast and free shipping on all OVS Expedition Truck Caps, ensuring your truck cap arrives quickly and securely. This efficiency reflects our commitment to serving you as a quality overlanding truck cap dealer who values your time and journey.
Expert Guidance from Fellow Overlanders
At PeakGear, we’re more than a store; we’re your partners in adventure. Our team lives and breathes the overlanding lifestyle, so when you reach out with questions about fitment, installation, or configuration, you’re speaking with people who understand your rig and needs. This expertise has earned us excellent PeakGear reviews from loyal customers nationwide.
Premier Overland & Outdoor Equipment Company
As a premier overland and outdoor equipment company, PeakGear is committed to providing reliable Toyota Tacoma accessories that enhance every journey.
From the rugged OVS Expedition Truck Cap to our curated selection of overland essentials, we stand behind every product with transparency and pride.
OVS Expedition Truck Cap For 2016-2023 Toyota Tacoma Specifications
| Features | Specifications |
|---|---|
| Weight | 175 lbs |
| Overall Height | See image section |
| Overall Length | See image section |
| Dynamic Weight Capacity | 325 lbs |
| Static Weight Capacity | 750 lbs |
| Truck Cap Length | See image section |
| Truck Cap Material | Marine-Grade Stainless Steel |
| Hardware | Included |
| Installation | "No-Drill" clamping system (Drilling required for wiring) |
| Compatible With | Toyota Tacoma (2016-2023) - 5 Ft Bed |
| Warranty | Lifetime Limited Warranty |
Frequently Asked Questions
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Can I install a roof-top tent on the OVS Expedition Truck Cap for Tacoma?
Absolutely! The OVS Expedition Truck Cap is engineered with built-in roof rails that support optional crossbars, making it fully compatible with roof-top tents. This allows you to create a complete Toyota Tacoma camping setup for extended expeditions.
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Is drilling required for installing the OVS Expedition Truck Cap on a Tacoma?
No, drilling is not required for installing the OVS Expedition Truck Cap on a Tacoma. It uses a no-drill Installation system that clamps securely onto your truck bed. - Preserves your Tacoma’s structural integrity
- Avoids permanent modifications or holes
- Allows hassle-free installation at home or by professionals
- Step-by-step instructions are provided in the OVS truck cap installation guide included with your purchase
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What is the weight capacity of the Toyota Tacoma Expedition Truck Cap?
The OVS Expedition Truck Cap is designed for heavy-duty use with a dynamic load rating suitable for roof-top tents and mounted gear. Always check specific product specifications to match your overlanding needs safely and maintain optimal Tacoma performance.
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Is the OVS Expedition Truck Cap waterproof and dustproof?
The OVS Expedition truck cap is built with superior sealing technology and exact-fit gaskets that block rain, snow, dust, and dirt, keeping your equipment safe and dry regardless of the weather conditions. Its marine-grade stainless steel build adds extra durability against corrosion and harsh weather.
You can travel confidently, knowing your equipment stays clean, secure, and ready for use wherever your adventures take you.
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What years of Toyota Tacoma does this cap fit?
The OVS Expedition Truck Cap is designed to fit 2016-2023 Toyota Tacoma models with a 5 ft bed. It integrates seamlessly for a factory-level fit and finish, enhancing both utility and appearance.
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Does the OVS Truck Cap for Toyota Tacoma come with a warranty?
Yes. PeakGear offers a lifetime limited warranty on all OVS Expedition Truck Caps, providing long-term confidence in your purchase. For warranty details, visit our OVS Expedition Truck Cap reviews and product page.
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Are the OVS Expedition Truck Cap latches lockable for security?
The truck cap is equipped with heavy-duty lockable latches, ensuring your gear stays secure during daily use and off-road adventures.
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What is included to seal the Expedition Truck Cap to prevent water and dust ingress?
OVS provides a 3M single bulb seal that is placed around the perimeter on the bed rails and bulkhead to prevent water/dust from coming in. OVS' rear hatch also has a bulb seal that seats on the top of the tailgate in the closed position. In addition, they provide 2 pieces of butyl tape that can be placed at the bulkhead rail where there is a step down from the side plastic bed rail to the bulkhead to help prevent water/dust intrusion.
It is important to note that no truck bed is completely sealed, and some water intrusion may be possible although greatly reduced with the bulb seal. Likely water intrusion is often found around the tailgate perimeter.
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Does the Expedition Truck Cap come with a crossbar system?
Yes, an Overland Vehicle Systems cross-bar option is available in different widths. Just select the crossbars option above. The cross bars will mount to the included cap rails (the rails that go parallel with the frame rails). The bars have a dynamic weight rating of 325 lbs and a static weight rating of 750 lbs and have a rise of approximately 2” above the cap.
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What is the load-carrying weight limit for the Expedition Truck Cap?
When using the optional Overland Vehicle Systems cross bars, the dynamic weight limit is 350 lbs with a static weight limit is 750 lbs.
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Are the Expedition Truck Cap included roof rails compatible with other aftermarket cross bars?
The included rails were designed around the Overland Vehicle Systems optional cross bars. The included roof rails do have a 19mm slot which will allow for various systems. OVS has been testing various aftermarket crossbar systems and found that the Yakima HD Crossbars (SKU: #8001156), the Yakima Landing Pads (SKU: #8000221), and the Yakima Skyline Towers (SKU: #8000163) if bought together is compatible with their Expedition Truck Cap.
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Does the Expedition Truck Cap glass closest to the cab have a slider or drop-down option?
The current design is a fixed rear window with no drop-down/pass-through accessibility.
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Are the Expedition Truck Cap latches lockable?
Each Expedition Truck Cap will come with keyed-alike locks.
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Can the Expedition Truck Cap be locked or opened from the inside?
The Expedition Truck Cap cannot be locked or opened from the inside of the bed.
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Does the Expedition Truck Cap have a vent?
The Expedition Truck Cap vent is a fixed vent located above the glass on the panel located closest to the cab. The vent allows for air ventilation as well as circulation to reduce condensation inside the topper. It also allows air to escape during closing of all of the panels.
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Is there any drilling required to install the Expedition Truck Cap?
The only drilling involved in the Expedition Truck Cap installation is the hole you drill for the wiring portion of the Toyota Tacoma installation.
OVS Expedition Truck Cap for 2016-2023 Toyota Tacoma Instruction Manual
Do you need more information about specifications, installation, care, etc.? - Check out the Instruction Manual or download it by clicking the PDF icon!
Shipping & Returns
30-Day Easy Returns
As experienced Overlanders, we fully understand that things do not always go according to plan.
That is why we offer you our 30-Day Return Policy, so you can get back on the road for more adventures in a heartbeat.
Non-Returnable Brands (All Sales Are Final):
- 23ZERO
- Tuff Stuff
Read more about the terms and conditions that apply in our Easy Returns Policy
FREE SHIPING on orders above $250
Shipping is FREE on most orders with a total value above $250 to customers within the lower 48 United States (Contiguous United States). NOTE: For Front Runner orders, Free Shipping to the lower 48 states ONLY applies to rack kits and orders with a total value above $1,500
However, due to their size and weight, some products may require an LTL truck flat fee shipping charge based on the zone you live in. This flat fee rate will be calculated at checkout, but ONLY for certain brands and products.
Products where the LTL truck flat fee may apply are rooftop tents, roof racks, awnings, bumpers, bed racks, rock sliders, fridges, and drawer systems.
Brands where Flat Fee Shipping based on zones apply:
- Backwoods Adventure Mods
- BA Tents
- Body Armor
- CBI
- Eezi-Awn (only residential addresses)
- Freespirit Recreation
- Front Runner / Dometic (FREE SHIPPING to the lower 48 states ONLY applies to rack kits and orders with a total value above $1,500)
- Leitner Designs
- Overland Vehicle Systems (only off-road trailers)
- Prinsu
- TruckVault (only residential addresses)
- Tuff Stuff
- 23ZERO
Please refer to the zone map displayed below for your location.
Read more about the terms and conditions that apply in our Shipping Policy
Why Buy From Us
We know you have plenty of options when shopping for Overlanding gear online, so why choose PeakGear? Because we’re more than just a store—we’re your trusted partner for every adventure. Here’s why shopping with us is a game-changer:
REASON #1 - TRUST AND SECURITY - SHOP WITH CONFIDENCE
Your security is our top priority. We use encrypted SSL technology and are Level 1 PCI DSS compliant, ensuring your transactions and personal information are always protected. When you shop with us, you can trust that your data is safe and your purchase is secure.
REASON #2 - REAL-WORLD TESTED QUALITY - GEAR YOU CAN RELY ON
We’ve been Overlanding since 1998 — long before it became a buzzword. With 25 years of experience testing gear in the toughest conditions across six continents, we only sell products we would use ourselves. If it’s in our store, it’s been trail-tested and approved.
REASON #3 - EXPERT ADVICE - BECAUSE EXPERIENCE MATTERS
No matter what you drive—a passenger car, pickup truck, or a fully rigged 4x4—we have the knowledge to help you build the perfect setup. Our team has driven nearly everything and can guide you toward the best gear for your specific adventure needs.
REASON #4 - HASSLE-FREE SHOPPING - BECAUSE YOUR TIME MATTERS
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Fast and FREE Shipping on most orders above $250 to the lower 48 states
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30-Day Easy Returns. Not happy with your product, we'll take it back no questions asked, and without charging you ANY restocking fee. Ever!
REASON #5 - GREAT CUSTOMER SERVICE - WE'VE GOT YOUR BACK
We don’t just sell gear — we build relationships and pride ourselves on providing the best service, anywhere. Our dedicated Customer Service team is made up of real Overlanders who understand your needs and are ready to help with expert advice, product recommendations, and troubleshooting. Whether you have a question before purchase or need support after, we’re always here to ensure your experience is seamless and stress-free.
REASON #6 - A COMMUNITY THAT CARES - OVERLANDING FOR EVERYONE
Whether you’re a beginner just starting out or a seasoned pro pushing the limits, we believe Overlanding should be accessible to all. That’s why we offer both entry-level products and top-tier gear, ensuring every adventurer finds what they need. More than that, we’re here to help, guide, and support you every step of the way.
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