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- Why Buy From Us
The Definitive Ford Ranger Truck Cap for Overlanding
For Ford Ranger owners, their truck is a truly dependable partner on the trail, a gear hauler for weekends away, and a blank canvas for building out a true overland setup. The right Ford Ranger truck cap can take that foundation and turn it into something far more versatile: a secure, customizable platform ready for adventure.
That’s exactly what the OVS Expedition Truck Cap delivers. Built from marine-grade stainless steel, fitted with waterproof seals, and designed for a secure fit with no drill installation, it transforms the Ranger’s bed into a lockable, all-weather vault for camping gear, recovery tools, and anything else you don’t want exposed to dust, rain, or wandering hands.
Whether you’re just starting your first Ford Ranger truck topper build or planning a fully equipped expedition rig, this is the cap that sets the tone.
Overlanders know the proof of any pudding is in the eating, and while we wouldn’t recommend trying to eat it, veteran overlanders know that the OVS Expedition Truck Cap is one of the toughest and best truck caps on the market. It’ll make your Ford Ranger prepared for just about anything.
(Comparing truck caps across multiple platforms? Go explore Our Full Truck Cap Collection to see how the OVS Expedition Truck Cap stacks up to the competition.)
What's Included
Avoid the headaches! - Everything you need is included with the OVS Expedition Truck Cap for the 2019-2023 Ford Ranger and more!
- 1x OVS Expedition Truck Cap
- LED Third Brake Light
- Built-in Vent
- Keyed Locking Latches
- Heavy-Duty Open Assist Gas Struts
- Integrated Roof Rails
- Full Opening Gullwing Side Doors
- High Visibility Tempered Glass Windows
- Lifetime Limited Warranty
- Ships in 1-3 Business Days
- 30-Day No Stress Returns
- FAST & FREE SHIPPING To The Lower 48 States
A Rugged Ford Truck Cap Engineered for Durability & Secure Fit
The OVS Expedition Truck Cap for the Ford Ranger was built with one goal in mind: to handle the demands of real-world overlanding while protecting your truck and your gear. Every part of its design, from the steel construction to the seals around the doors, has been thought through to keep you rolling further without compromise.
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No-Drill Installation That Protects Your Ranger
Mounting the cap doesn’t require drilling holes into your bed rails. Instead, the Expedition uses a precision clamping system that’s fast to install and easy to remove. This keeps your truck’s structure intact and avoids permanent modifications, a real advantage if you lease your Ford Ranger or want to maintain resale value. -
Marine-Grade Stainless Steel for Serious Strength
Unlike aluminum toppers, which can dent and corrode over time, this cap is built from marine-grade stainless steel. It’s the same material used in demanding saltwater environments, so you can expect it to hold up against road salt, humidity, mud, and years of trail use without rust streaks or loss of strength. -
Powder-Coated Finish That Lasts
The black textured finish isn’t just for looks. (It does, however, look excellent). It resists UV damage, chips, and scratches from branches and flying gravel. It also helps hide wear and blends seamlessly with the Ranger’s rugged lines, giving your truck an expedition-ready stance without adding unnecessary shine. -
A Precision Fit That Seals Tight
Using CAD-based design and vehicle-specific mounting points, the Expedition Truck Cap lines up exactly with the Ford Ranger’s bed. That means fewer gaps, less dust intrusion, and a look that feels like it rolled out of the factory that way. The secure fit isn’t just about looking great (though again, it does look great, too), but about how it keeps your gear protected from the elements and prevents rattles on the trail. -
Built-In Ventilation
Condensation can ruin food, bedding, and electronics if left unchecked. The Expedition includes a built-in vent that circulates air without letting water in, reducing the chances of mold and mildew inside the bed. For long trips, it’s the kind of small detail that makes a big difference. -
Waterproof Seals to Keep Gear Dry
Automotive-grade seals run around the panels and doors, forming a barrier against rain, snow, and fine trail dust. No Ford Ranger truck cap is perfectly airtight, but these seals dramatically reduce intrusion and give you confidence that your essentials will stay dry and clean, even on muddy or wet routes. -
Secure Latching System
Keyed latches lock down your cargo, keeping expensive equipment safe from theft. Designed to withstand constant vibration, the latches won’t loosen over rough trails, giving your Ranger the kind of secure truck bed storage you can rely on. -
Hinges Built for Daily Use
Heavy-duty hinges support the gullwing side doors, allowing them to swing open smoothly time after time. They’re reinforced to handle the stress of off-road driving without bending or shifting, so your cap stays aligned and functional for years. -
Tempered Glass for Safety and Visibility
The side and rear windows are made from DOT-approved tempered glass. Stronger than standard panes, they resist cracking and let you keep an eye on your cargo without opening the doors. It’s a safety and convenience upgrade that matters on both highways and trails. -
An Integrated Third Brake Light
The Ranger version of the Expedition Cap includes a bright LED brake light for extra visibility. It’s a simple addition, but when you’re carrying heavy loads or driving dusty roads in a convoy, being seen matters. -
Gas Struts That Make Loading Easier
The side panels lift on high-pressure struts, so you don’t have to wrestle with heavy doors or awkwardly prop them open while reaching for gear. They stay open securely even when your truck is parked at an angle, making camp setup and teardown faster and less frustrating. -
A Modular Platform You Can Build On (Literally)
Because the Expedition Cap uses a modular design, you can add storage drawers, slide-out kitchens, lighting, or other accessories as your build evolves. This flexibility means your cap adapts to different trips, great for everything from quick weekend getaways to extended overland expeditions. -
Backed by a Lifetime Warranty
Every Overland Vehicle Systems truck cap comes with a lifetime limited warranty. It’s a guarantee that your investment is protected for the long haul, and proof that OVS stands behind its engineering.
Roof Rails Ready for Adventure
Integrated roof rails transform your Ford Ranger into a true expedition vehicle. Rated to handle rooftop tents, bikes, recovery boards, and more, they give you the flexibility to carry serious gear up top. Pair them with OVS Roof Top Tents for instant camping setups, or add shade and shelter with Vehicle Awnings. Whatever you bolt down, the rails are built to hold it.


Elevating Your Adventures: The Ford Ranger Truck Topper in Action
This Ford Ranger truck topper changes how you use your truck every single day. With the OVS Expedition Cap, the Ranger becomes a reliable partner in the field, a secure vault for your gear, and a flexible platform for overlanding builds that take you beyond the pavement.
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Daily Grind to Weekend Escape
During the week, the Expedition Cap turns your Ranger into a dependable workhorse. Tools, photography equipment, or sports gear stay locked away, safe from weather and prying eyes. By Friday evening, you can swap roles: the same secure storage now carries camping supplies, coolers, and recovery boards.
It’s the seamless transition from weekday to weekend that makes this Ford truck cap so valuable. You don’t have to totally change your rig to change what you’re hauling.
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Unleash Your Ranger's Full Overlanding Potential
The Ranger’s nimble size makes it a favorite among adventurers who want off-road agility without losing daily drivability. Adding the Expedition Cap unlocks its real potential. Integrated roof rails allow you to mount rooftop tents, awnings, or solar panels. Explore our Roof Top Tent Collection for the RTTs that will let you create a quick-deploy sleeping setup that gets you off the ground and away from mud, rocks, and critters.
With a 750-lb static load rating, your topper supports multiple people sleeping up top, plus the gear you need for extended trips. The OVS Expedition Truck Cap for your Ford Ranger is literally the foundation of your build.
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The Ultimate Secure Storage Solution
Every overlander knows the risk of leaving expensive off-road gear for a Ford Ranger exposed. Fridges, camp stoves, drones, and tools can quickly add up to thousands of dollars of investment – and even if there aren’t many people around at base camp, that doesn’t mean someone can’t walk by. Plus, you need to get out into the countryside in the first place. With the Expedition Cap, you get lockable latches, tempered glass, and waterproof seals that transform the open bed into a rolling strongbox.
For added organization, you can customize the interior with our collection of Adventure Vehicle Storage Solutions. Drawer systems, cargo boxes, and slide-outs make it simple to grab exactly what you need without digging through piles of totes.
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Building Your Mobile Base Camp
The Expedition Cap is the start of a mobile camp setup. Imagine pulling into a trailhead and having everything in place in less time than it takes to listen to a classic rock song (and we don’t mean one of the really long ones like “Stairway to Heaven,” either):- Roof-mounted tent deployed in minutes
- Awnings extended to create instant shade
- Recovery boards, bikes, or kayaks strapped down securely on top
- Cooking gear stored inside in organized drawers
This is what separates the OVS Expedition truck cap from other, lesser toppers; it’s designed to function as a base camp, not just a cover.
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Common Uses & Real-World Benefits
For Ranger owners, the Expedition Cap shows its value in dozens of situations, from everyday errands to multi-day expeditions. Here are some of the most common uses:- Secure truck bed storage for tools, electronics, and personal gear.
- Ford Ranger camping gear protected from rain, dust, and theft.
- Roof system strong enough for rooftop tents and sleeping setups.
- Cargo space for hauling bikes, kayaks, or paddleboards.
- Adaptable space for drawer systems, fridges, or slide-out kitchens.
- Reliable shelter with awnings and recovery boards mounted externally.
- Increased vehicle value thanks to a durable, factory-fit topper.
In short, whether your destination is a job site downtown or a campsite a hundred miles away, this overland truck accessory turns the Ranger into something more versatile, more secure, and far more fun to drive.
Why PeakGear Is the Best Source for Your New Ford Truck Cap
At PeakGear, we’re an overlander-owned and operated business. That means we run the same trails, set up the same camps, and trust the same gear we recommend to you. When we say the OVS Expedition Truck Cap is a solid choice for your Ranger, it’s because we’ve seen what it can do firsthand.
We also back that knowledge with a Best Price Guarantee. If you find the same cap for less, we’ll match it, so you never have to choose between expert support and saving money.
And with fast, free shipping on every order, your gear arrives ready for the next adventure without hidden costs or long delays.
Want to learn more? Check out some other great overlanding hardware from OVS on our Overland Vehicle Systems (OVS) Brand Page, or browse our Curated Brands page to see some of our other recommendations – and learn why PeakGear is the trusted name for serious overlanders.

Ford Ranger Truck Cap FAQs
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What is the best truck cap for a Ford Ranger?
For overlanders, the OVS Expedition Truck Cap is widely considered the one of the best options. Built with marine-grade stainless steel, waterproof seals, and integrated roof rails, it offers the durability and flexibility that lesser toppers can’t match. It’s a cap designed for real off-road use, not just city driving – but it’s great for that second one, too!
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Is the OVS Expedition Truck Cap compatible with the Ford Ranger?
Yes. This cap is engineered specifically for 2019–2024 Ford Ranger models with a 5-foot bed. It uses OVS’ proprietary True Fit technology for a precise, factory-like fit that improves both function and appearance.
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What is the weight capacity of the Ford Ranger Expedition Truck Cap?
The integrated roof rails are rated for a dynamic capacity/DWC of 325 lbs (that is, while driving) and a static capacity/SWC of 750 lbs (that is, when parked). That means it can safely carry rooftop tents, kayaks, bikes, or cargo racks without compromising safety or performance.
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Is the OVS Expedition Truck Cap waterproof and dustproof?
Yes. The Expedition Cap uses automotive-grade waterproof seals combined with a built-in vent system to keep out hazards like rain, snow, and trail dust. No Ford Ranger truck cap (or any other truck cap, for that matter) can promise a completely airtight bed, but this system significantly reduces intrusion, keeping your gear dry and protected in most conditions.
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Is drilling required for installing the OVS Expedition Truck Cap on a Ranger?
No. The OVS Expedition Truck Cap uses a no-drill clamping system on all makes and models excepting the Toyota Tacoma, so installation doesn’t damage your bed rails or require permanent modifications. For step-by-step guidance, check out the official Installation Manual.
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How much does the OVS Expedition Truck Cap for Ford Ranger weigh?
The cap weighs approximately 175 lbs. We recommend a two-person install or removal.
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What is included to seal the Expedition Truck Cap to prevent water and dust ingress?
OVS provides a 3M single bulb seal that is placed around the perimeter on the bed rails and bulkhead to prevent water/dust from coming in. OVS' rear hatch also has a bulb seal that seats on the top of the tailgate in the closed position. In addition, they provide 2 pieces of butyl tape that can be placed at the bulkhead rail where there is a step down from the side plastic bed rail to the bulkhead to help prevent water/dust intrusion.
It is important to note that no truck bed is completely sealed, and some water intrusion may be possible although greatly reduced with the bulb seal. Likely water intrusion is often found around the tailgate perimeter.
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Does the Expedition Truck Cap come with a crossbar system?
Yes, an Overland Vehicle Systems crossbar option is available in different widths. Just select the crossbars option above. The crossbars will mount to the included cap rails (the rails that go parallel with the frame rails). As previously mentioned, the bars have a dynamic weight rating of 325-350 lbs and a static weight rating of 750 lbs; they have a rise of approximately 2” above the cap.
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Are the Expedition Truck Cap included roof rails compatible with other aftermarket cross bars?
The included rails were designed around the Overland Vehicle Systems optional cross bars. The included roof rails do have a 19mm slot which will allow for various systems. OVS has been testing various aftermarket crossbar systems and found that the Yakima HD Crossbars (SKU: #8001156), the Yakima Landing Pads (SKU: #8000221), and the Yakima Skyline Towers (SKU: #8000163) if bought together, are compatible with their Expedition Truck Cap.
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Does the Expedition Truck Cap glass closest to the cab have a slider or drop-down option?
The current design is a fixed rear window with no drop-down/pass-through accessibility.
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Are the Expedition Truck Cap latches lockable?
Each Expedition Truck Cap will come with keyed-alike locks.
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Can the Expedition Truck Cap be locked or opened from the inside?
The Expedition Truck Cap cannot be locked or opened from the inside of the bed.
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Does the Expedition Truck Cap have a vent?
The Expedition Truck Cap vent is a fixed vent located above the glass on the panel located closest to the cab. The vent allows for air ventilation as well as circulation to reduce condensation inside the topper. It also allows air to escape during closing of all of the panels.
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Is there any drilling required to install the Expedition Truck Cap?
The only drilling involved in the Expedition Truck Cap installation is the hole you drill for the wiring portion of the Toyota Tacoma installation.
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What is included with the OVS Expedition Truck Cap for the Ford Ranger?
Your purchase comes complete with everything needed for installation and immediate use, including:
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1x OVS Expedition Truck Cap
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Built-in vent
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Keyed locking latches
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Heavy-duty gas struts
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Integrated roof rails
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Full-opening gullwing side doors
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Tempered glass windows
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LED third brake light
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Automotive-grade waterproof seals
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Limited lifetime warranty
It also ships fast and free, with PeakGear’s 30-day hassle-free return policy for extra peace of mind.
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Overland Vehicle Systems Expedition Truck Cap For 2019-2023 Ford Ranger Specifications
| Features | Specifications |
|---|---|
| Weight | 175 lbs |
| Overall Height | See image section |
| Overall Length | See image section |
| Dynamic Weight Capacity | 325 lbs |
| Static Weight Capacity | 750 lbs |
| Truck Cap Length | See image section |
| Truck Cap Material | Marine-Grade Stainless Steel |
| Hardware | Included |
| Installation: | "No-Drill" Installation |
| Compatible With: | Ford Ranger (2019-2023) - 5 ft Bed |
| Warranty | Lifetime Limited Warranty |

OVS Expedition Truck Cap for 2019-2023 Ford Ranger Installation Manual
Do you need more information about specifications, installation, care, etc.? - Check out the Instruction Manual or download it by clicking the PDF icon!
30-Day Easy Returns
As experienced Overlanders, we fully understand that things do not always go according to plan.
That is why we offer you our 30-Day Return Policy, so you can get back on the road for more adventures in a heartbeat.
Non-Returnable Brands (All Sales Are Final):
- 23ZERO
- Tuff Stuff
Read more about the terms and conditions that apply in our Easy Returns Policy
FREE SHIPING on orders above $250
Shipping is FREE on most orders with a total value above $250 to customers within the lower 48 United States (Contiguous United States). NOTE: For Front Runner orders, Free Shipping to the lower 48 states ONLY applies to rack kits and orders with a total value above $1,500
However, due to their size and weight, some products may require an LTL truck flat fee shipping charge based on the zone you live in. This flat fee rate will be calculated at checkout, but ONLY for certain brands and products.
Products where the LTL truck flat fee may apply are rooftop tents, roof racks, awnings, bumpers, bed racks, rock sliders, fridges, and drawer systems.
Brands where Flat Fee Shipping based on zones apply:
- Backwoods Adventure Mods
- BA Tents
- Body Armor
- CBI
- Eezi-Awn (only residential addresses)
- Freespirit Recreation
- Front Runner / Dometic (FREE SHIPPING to the lower 48 states ONLY applies to rack kits and orders with a total value above $1,500)
- Leitner Designs
- Overland Vehicle Systems (only off-road trailers)
- Prinsu
- TruckVault (only residential addresses)
- Tuff Stuff
- 23ZERO
Please refer to the zone map displayed below for your location.
Read more about the terms and conditions that apply in our Shipping Policy
We know you have plenty of options when shopping for Overlanding gear online, so why choose PeakGear? Because we’re more than just a store—we’re your trusted partner for every adventure. Here’s why shopping with us is a game-changer:
REASON #1 - TRUST AND SECURITY - SHOP WITH CONFIDENCE
Your security is our top priority. We use encrypted SSL technology and are Level 1 PCI DSS compliant, ensuring your transactions and personal information are always protected. When you shop with us, you can trust that your data is safe and your purchase is secure.
REASON #2 - REAL-WORLD TESTED QUALITY - GEAR YOU CAN RELY ON
We’ve been Overlanding since 1998 — long before it became a buzzword. With 25 years of experience testing gear in the toughest conditions across six continents, we only sell products we would use ourselves. If it’s in our store, it’s been trail-tested and approved.
REASON #3 - EXPERT ADVICE - BECAUSE EXPERIENCE MATTERS
No matter what you drive—a passenger car, pickup truck, or a fully rigged 4x4—we have the knowledge to help you build the perfect setup. Our team has driven nearly everything and can guide you toward the best gear for your specific adventure needs.
REASON #4 - HASSLE-FREE SHOPPING - BECAUSE YOUR TIME MATTERS
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Fast and FREE Shipping on most orders above $250 to the lower 48 states
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30-Day Easy Returns. Not happy with your product, we'll take it back no questions asked, and without charging you ANY restocking fee. Ever!
REASON #5 - GREAT CUSTOMER SERVICE - WE'VE GOT YOUR BACK
We don’t just sell gear — we build relationships and pride ourselves on providing the best service, anywhere. Our dedicated Customer Service team is made up of real Overlanders who understand your needs and are ready to help with expert advice, product recommendations, and troubleshooting. Whether you have a question before purchase or need support after, we’re always here to ensure your experience is seamless and stress-free.
REASON #6 - A COMMUNITY THAT CARES - OVERLANDING FOR EVERYONE
Whether you’re a beginner just starting out or a seasoned pro pushing the limits, we believe Overlanding should be accessible to all. That’s why we offer both entry-level products and top-tier gear, ensuring every adventurer finds what they need. More than that, we’re here to help, guide, and support you every step of the way.