- Description
- Shipping & Returns
- Why Buy From Us
"Here's why AluBoxes are our go-to storage solutions..." –EXPEDITION OVERLAND
The AluBox 120L Aluminum Case is a storage and transport case handcrafted in Denmark from EN AW-5754 aluminum — a marine-grade, mid-strength alloy used across defense, offshore, and industrial sectors worldwide. Carried on expeditions across all seven continents, AluBox cases are the choice of serious overlanders, emergency services, and military logistics teams who need reliable protection without the weight penalty of steel or the fragility of plastic. Wide and moderately deep with a large footprint — excellent for multi-category base camp storage where a single case needs to organize a full camp kitchen, dry goods, and perishables.
SPECIFICATIONS
- Volume: 120L (4.25 cu ft)
- Dimensions: 30.71" L × 22.83" W × 11.81" H (780mm L × 580mm W × 300mm H)
- Weight: 16.53 lbs (7.5 kg)
- Load Capacity: 220 lbs (100 kg)
- Material: EN AW-5754 (AlMg3) aluminum, 1mm wall thickness
- Handles: (2) Sides
- Latches: (2) Front
- SKU: S120
Note: All listed dimensions include handles, latches, and hinges.
KEY FEATURES
- EN AW-5754 Marine-Grade Aluminum: The same alloy used in shipbuilding and food processing — non-reactive, non-hardening, and highly resistant to seawater corrosion and industrial atmospheres.
- Dust and Water Resistant: A rubber gasket seal keeps dust and water out — resistant to the elements but not submersible. The precision-bent ribbed walls and extruded base and upper rim add structural rigidity and further protect the seal.
- Cast Aluminum Stacking Corners: Heavy-duty corner castings double as stacking cleats — multiple AluBoxes lock together during transport and storage without shifting.
- Lockable Latches: Front-facing slam latches are padlock-compatible for securing contents in shared or unattended storage environments.
- Foam or Insulated Liner Compatible: Compatible with traditional die-cut foam and high-quality insulated liners — the insulated liner is validated for blood, vaccine, and pharmaceutical cold-chain transport.
- RuumX Divider System: Not yet available for this size. Compatible sizes: 42L, 60L, and 73L.
- Bear-Resistant Certification: The AluBox 42L is IGBC-certified bear resistant — submitted as the representative model because every AluBox is built from the same marine-grade EN AW-5754 aluminum with the same construction methods, regardless of size. The 42L was the only size sent for testing, but all cases share identical materials and build quality. IGBC certification is required for food storage compliance in many national parks and bear country areas.
- Inside or Outside Vehicle Ready: Mounts permanently or temporarily inside your vehicle or externally on roof racks. Compatible with the Eezi-Awn K9 AluBox Mount.
IDEAL FOR
- Full camp kitchen provisioning for two for 7–10 days
- Base camp perishable and dry good storage with insulated liner
- Group clothing and soft goods for 4-person expeditions
- Emergency supply cache for remote base camp operations
IN THE BOX
- AluBox 120L Aluminum Case (lid and base)
COMPATIBILITY
RuumX Case Divider System not yet available for this size (currently available for 42L, 60L, and 73L). Mountable externally on most roof racks; specifically compatible with the Eezi-Awn K9 AluBox Mount. Foam inserts and insulated liners are available separately. All AluBox sizes share the same corner-casting profile and stack securely with other AluBox cases.
WARRANTY
This product is covered by the AluBox Manufacturer Warranty. Please contact Equipt Expedition Outfitters for warranty service and support.
30-Day Easy Returns
As experienced Overlanders, we fully understand that things do not always go according to plan.
That is why we offer you our 30-Day Return Policy, so you can get back on the road for more adventures in a heartbeat.
Non-Returnable Brands (All Sales Are Final):
- 23ZERO
- Tuff Stuff
Read more about the terms and conditions that apply in our Easy Returns Policy
FREE SHIPING on orders above $250
Shipping is FREE on most orders with a total value above $250 to customers within the lower 48 United States (Contiguous United States). NOTE: For Front Runner orders, Free Shipping to the lower 48 states ONLY applies to rack kits and orders with a total value above $1,500
However, due to their size and weight, some products may require an LTL truck flat fee shipping charge based on the zone you live in. This flat fee rate will be calculated at checkout, but ONLY for certain brands and products.
Products where the LTL truck flat fee may apply are rooftop tents, roof racks, awnings, bumpers, bed racks, rock sliders, fridges, and drawer systems.
Brands where Flat Fee Shipping based on zones apply:
- Backwoods Adventure Mods
- BA Tents
- Body Armor
- CBI
- Eezi-Awn (only residential addresses)
- Freespirit Recreation
- Front Runner / Dometic (FREE SHIPPING to the lower 48 states ONLY applies to rack kits and orders with a total value above $1,500)
- Leitner Designs
- Overland Vehicle Systems (only off-road trailers)
- Prinsu
- TruckVault (only residential addresses)
- Tuff Stuff
- 23ZERO
Please refer to the zone map displayed below for your location.
Read more about the terms and conditions that apply in our Shipping Policy
We know you have plenty of options when shopping for Overlanding gear online, so why choose PeakGear? Because we’re more than just a store—we’re your trusted partner for every adventure. Here’s why shopping with us is a game-changer:
REASON #1 - TRUST AND SECURITY - SHOP WITH CONFIDENCE
Your security is our top priority. We use encrypted SSL technology and are Level 1 PCI DSS compliant, ensuring your transactions and personal information are always protected. When you shop with us, you can trust that your data is safe and your purchase is secure.
REASON #2 - REAL-WORLD TESTED QUALITY - GEAR YOU CAN RELY ON
We’ve been Overlanding since 1998 — long before it became a buzzword. With 25 years of experience testing gear in the toughest conditions across six continents, we only sell products we would use ourselves. If it’s in our store, it’s been trail-tested and approved.
REASON #3 - EXPERT ADVICE - BECAUSE EXPERIENCE MATTERS
No matter what you drive—a passenger car, pickup truck, or a fully rigged 4x4—we have the knowledge to help you build the perfect setup. Our team has driven nearly everything and can guide you toward the best gear for your specific adventure needs.
REASON #4 - HASSLE-FREE SHOPPING - BECAUSE YOUR TIME MATTERS
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Fast and FREE Shipping on most orders above $250 to the lower 48 states
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30-Day Easy Returns. Not happy with your product, we'll take it back no questions asked, and without charging you ANY restocking fee. Ever!
REASON #5 - GREAT CUSTOMER SERVICE - WE'VE GOT YOUR BACK
We don’t just sell gear — we build relationships and pride ourselves on providing the best service, anywhere. Our dedicated Customer Service team is made up of real Overlanders who understand your needs and are ready to help with expert advice, product recommendations, and troubleshooting. Whether you have a question before purchase or need support after, we’re always here to ensure your experience is seamless and stress-free.
REASON #6 - A COMMUNITY THAT CARES - OVERLANDING FOR EVERYONE
Whether you’re a beginner just starting out or a seasoned pro pushing the limits, we believe Overlanding should be accessible to all. That’s why we offer both entry-level products and top-tier gear, ensuring every adventurer finds what they need. More than that, we’re here to help, guide, and support you every step of the way.